Details

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The Automated Robotic Grinding, Polishing & Inspection System is an advanced automation solution designed to automate workpiece handling across grinding, polishing, and inspection processes. The system integrates an industrial robot with input and output tray modules, buffer handling, grinding, polishing, and inspection stations to create a smooth and efficient production flow.
Designed for automated manufacturing environments, the system reduces manual handling, improves process consistency, and supports continuous production with minimal operator intervention. Product Description
Our Automated Robotic Grinding, Polishing & Inspection System is engineered to automate the transfer and handling of workpieces throughout multiple processing stages. Workpieces are manually loaded into the input tray before the automatic operation begins, while the robotic system manages workpiece movement throughout the production process.
The system integrates a KUKA KR20 R1820-2E industrial robot, input and output tray modules, buffer station, grinding machine, polishing machine, and inspection station into a single automated platform.
Upon completion of the automated process, finished workpieces are transferred to the output tray station for manual unloading by the operator. Machine Functionality

• Manual loading of workpieces into the input tray
• Automatic workpiece handling using an industrial robot
• Automatic transfer between processing stations
• Automated grinding process
• Automated polishing process
• Buffer handling for process coordination
• Automatic transfer to the inspection station
• Programmable CT inspection sequence
• Automatic transfer of completed workpieces to the output tray
• Manual unloading of finished workpieces
• Continuous automated operation with minimal operator intervention

The system also allows the CT inspection quantity to be configured, enabling selected workpieces to be transferred to the inspection station according to a predetermined production interval. Machine Features

• KUKA industrial robot for automated workpiece handling
• Integrated grinding and polishing processes
• Automated input and output tray modules
• Integrated buffer station
• Dedicated inspection/CT station
• PLC-based automation control system
• User-friendly HMI touchscreen interface
• Grinding and polishing cycle time monitoring
• Grinding and polishing production counters
• Part number monitoring
• Real-time PLC and robot signal monitoring
• Adjustable automation and process parameters
• Safety enclosure with door interlock system
• Emergency stop and safety protection system
• Compact and integrated automation design

The HMI provides monitoring of grinding and polishing cycle times, production counters, machine status, part number, robot operation, and CT inspection information. Machine Facility Requirement

Item	Specification
Voltage	230 VAC, Single Phase
Frequency	50/60 Hz
Compressed Air	0.5 – 0.7 MPa
Power Consumption	< 1500 W
Operating Temperature	10°C – 40°C
Operating Humidity	< 80% RH

Machine Capability

• Automated robotic workpiece handling and transfer
• Integrated grinding and polishing operations
• Automated transfer between multiple processing stations
• Programmable CT inspection process
• Accurate and repeatable workpiece handling
• Continuous automated production
• Reduced manual handling and operator dependency
• Improved process consistency
• Real-time production and process monitoring
• Increased overall manufacturing efficiency

Machine Dimension & Layout
The Automated Robotic Grinding, Polishing & Inspection System features an integrated layout consisting of an input tray module, buffer station, robot station, grinding machine, polishing machine, inspection station, and output tray module.
The overall machine dimensions are approximately 3,586 mm (L) × 2,566 mm (W) × 2,278 mm (H), with a total machine weight of approximately 1,931 kg.
The integrated layout allows efficient robotic workpiece movement between the different processing stations while minimizing manual handling and maintaining a smooth production flow.