Details

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Deburring and Inspection Machine, a stand alone industrial deburring and inspection machine with one single working station which is equipped with configurable parameters controlled by PLC which programmed by AIMAZ. The machine is designed to automate the process of removing burrs, reduce cycle time of current operation, and surface imperfections while simultaneously inspecting and ensuring the quality of parts.

Machine Functionality :
Deburring and inspection are two critical steps in the manufacturing process of bicycle components, as they ensure that the parts are free of defects and are ready for assembly. The key objective is to clear the burrs inside the component by moving the cylinder up and down.

Here's is the step process of machine:

1. The operator places the part component onto the holding jig.
2. Then, operator hit the start button to start the operation.
3. The process activity begins with the rotating mechanism index, and the cylinder rotates up and down to clear the burr inside the component. The components            will next be inspected by the inspection station to see if burrs have been completely removed.
4. The operator unloads the component from the holding jig.

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Machine Features :

• Sturdy steel structure with powder coated panels and covers.
• PLC controlled automated sequence.
• Software development with data logging features.
• SMC Pneumatic components.
• Stable PLC controlled automated sequence with 7" Mitsubishi touch screen color display.
• Data logger to record process data.
• Efficient deburring by removing burrs, sharp edges, and surface imperfections quickly, enhancing product quality and safety.
• Integrated inspection system which is monitoring parts for defects, ensuring consistency and quality control during the manufacturing process.
• Automated operation that reduces cycle time of current process and increases production efficiency with fully automated deburring and inspection.
• Versatile Material Handling which is suitable for use with a variety of materials, including metals, plastics, and composites.
• Enhanced Precision that ensures high-precision surface finishing for critical components used in automotive, aerospace, medical, and electronics industries.

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• Input Format : Workpiece loaded by operator.
• Output Format : Workpiece unloaded by operator.

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Voltage Single Phase	: 230 VAC
Voltage Single Phase	: 50/60 Hz
Compressed Air	: < 1000 W
Power Consumption	: < 1000 W
Operating Temperature	: 10 oC to 40 oC
Operating Humidity	: < 80% RH

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• Dimension : Approx. D 1000 mm x W 1000 mm x H 1500 mm
• Weight       : Approx. 400 kg

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• Automotive: Ideal for deburring and inspecting automotive parts and components.
• Medical: Provides clean and safe surfaces for medical devices and equipment.
• Electronics: Removes unwanted imperfections from electronics parts to ensure proper functionality.