Details

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Auto Stitching Machine, a stand alone industrial auto stitching machine with one single working station which is equipped with configurable parameters controlled by PLC which programmed by AIMAZ. Designed to streamline stitching operations with unmatched precision, speed (reduce cyclie time of current operation), and efficiency.

Machine Functionality :
The Auto Stitching Machine is designed to automate and optimize stitching processes in factory automation, ensuring high-speed, precise, and consistent stitching for a variety of materials. The main objective is to stitch medical components/fabric before assemble.

Here's is the step process of machine:

1. The operator places the part component onto the holding jig.
2. Then, operator hit the start button to start the operation.
3. The process activity begins with the rotation of the mechanism index and the start of the stitching operation.
4. The operator unloads the component from the holding jig.

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Machine Features :

• Sturdy steel structure with powder coated panels and covers.
• PLC controlled automated sequence.
• Software development with data logging features.
• SMC Pneumatic components.
• Stable PLC controlled automated sequence with 7" Mitsubishi touch screen color display.
• Data logger to record process data.
• Precise Stitch Control which can adjusts stitch length, tension, and speed based on material type, ensuring each stitch is perfect for different fabrics and thicknesses.
• Automatic Thread Cutting where save time and reduce manual labor with the automatic thread cutting function, leaving your products with a clean and professional finish after every stitch.
• Error Detection and Alerts which integrated sensors monitor stitching accuracy, immediately alerting operators of any irregularities such as thread breaks or misalignments, preventing defects and improving quality control.
• Durable and Reliable to endure continuous, high-volume operations, this machine ensures long-term durability, making it a valuable investment for any high-demand manufacturing environment.
• Safety Features equipped with safety sensors and emergency stop options to prevent accidents, the machine ensures a safe working environment for operators and staff.

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Machine Capability :

• Input Format : Workpiece loaded by operator.
• Output Format : Workpiece unloaded by operator.

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Machine Facilities Requirement :
 

Voltage Single Phase	: 230 VAC
Voltage Single Phase	: 50/60 Hz
Compressed Air	: < 1000 W
Power Consumption	: < 1000 W
Operating Temperature	: 10 oC to 40 oC
Operating Humidity	: < 80% RH

 

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Machine Dimension and Weight :

• Dimension : Approx. D 1200 mm x W 1000 mm x H 2300 mm
• Weight       : Approx. 600 kg

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Industries and It's Application

• Apparel Manufacturing : Automating the stitching process for clothing, uniforms, and textile-based products.
• Automotive : Stitching of car seat covers, upholstery, and other automotive textiles.
• Furniture : Upholstery stitching for sofas, chairs, cushions, and other furniture items.
• Leather Goods : Used in stitching leather products such as bags, belts, wallets, and footwear.
• Medical Devices : Stitching of medical textiles and covers used in the production of medical garments or devices