Details

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TF10, a stand alone industrial Ultrasonic Feeder Machine with one single working station which is equipped with ultrasonic welder, deeeler and reeler module with configurable parameters controlled by PLC which programmed by AIM Automation Solution.

Machine Functionality :
The functionality of this machine combines ultrasonic technology, automated feeding, and cutting systems to ensure high-quality production, minimal waste, and hygienic processes. The key objective is to cutting by forming the product to a precise dimension.

Here's is the step process of machine:

1. The operator places the product / fabric on the dereeler module (loading bay).
2. Then, operator hit the start button to start the operation.
3. The process activity starts with the dereeler rotating, followed by ultrasonic cutting, which shapes the component into the required form by heating and pressing       on the fabric.
4. The operator unloads the component from the storage box.

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Machine Features :

• Sturdy steel structure with powder coated panels and covers.
• PLC controlled automated sequence.
• Software development with data logging features.
• SMC Pneumatic components.
• Stable PLC controlled automated sequence with 7" Mitsubishi touch screen color display.
• Data logger to record process data.

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Machine Capability :

• Input Format : Workpiece loaded by operator.
• Output Format : Workpiece unloaded by operator.

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Machine Facilities Requirement :
 

Voltage Single Phase	: 230 VAC
Voltage Single Phase	: 50/60 Hz
Compressed Air	: < 1000 W
Power Consumption	: < 1000 W
Operating Temperature	: 10 oC to 40 oC
Operating Humidity	: < 80% RH

 

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Machine Dimension and Weight :

• Dimension : Approx. D 1139 mm x W 2279 mm x H 2415 mm
• Weight       : Approx. 1000 kg

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Industries and It's Application

• Medical Industry : Need for high precision, hygiene, and efficient production of medical products.
• Textile Industry : Used for processing non-woven and woven fabrics, especially for dispoasal and hygienic product.
• Packaging Industry : Particularly in areas where cleanliness, accuracy, and sealing are essential in the packaging.
• Automotive Industry : For processing non-woven fabrics and composite materials that are used for various automotive components.