Electroless Nickel Plate Jig For Metal Stamping Sector
Category: FABRICATION PART MANUFACTURING
Specifications
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Details
The Electroless Nickel Plate Jig is a high-performance instrument built primarily for electroplating and surface coating applications. This jig is ideal for applications that require constant, homogeneous nickel plating. It ensures perfect control during the electroless nickel plating process. It is made of long-lasting components that give stability and dependability, making it a crucial equipment for applying high-quality, corrosion-resistant coatings to metal surfaces.
Key Features :
Process : Turning & Milling
Turning Process : Used to shape and refine the components of the jig, ensuring smooth and precise features which to achieve smooth surfaces, reduce roughness, and create the correct geometry for the jig’s components.
Milling Process : Create specific designs and functional elements like grooves or channels where components can fit and rotate easily. It also ensures that the jig fits perfectly with the rest of the electroplating equipment and can hold parts in place during the electroless nickel plating.
Treatment : Hardening
To achieving hardness levels of 60-62 HRC for enhanced durability and wear resistance. This achieves outstanding surface finishes as well as increased hardness by combining precision electroless nickel plating and treatment hardening capabilities. For parts that must withstand high degrees of wear, friction, and exposure to harsh conditions, this makes it perfect.
Finishing : Turning
Finishing turning and electroless nickel plating applications provide exceptional precision and efficiency. This jig enables proper workpiece alignment and stability throughout the turning operation. It is specifically developed to maximize the last phases of turning and the subsequent electroless nickel plating process, resulting in uniform, corrosion-resistant coatings.
Material : XW41
The XW41 is made of robust materials and provides good support during complicated procedures, reducing mistakes and increasing production workflow efficiency. Its design is user-friendly, and it can perform a range of functions, including securely gripping workpieces and guiding them through sophisticated machining procedures.
Industry Application :
Key Features :
- High Corrosion Resistance : This prevents degradation or rusting, even when exposed to the harsh chemicals in the electroless nickel plating bath.
- Durability and Strength : It provides strength and stability to securely hold components in place during plating, which is essential for achieving precise and high-quality results in metal stamping operations.
- Precision and Accuracy : Producing high-quality, functional parts in the metal stamping sector, where accuracy and repeatability are crucial for ensuring product quality.
- Resistance to Chemical Exposure : This ensures that the jig remains stable and functional, even after extensive use in aggressive chemical environments.
- Lightweight but Strong Construction : the jig is constructed from lightweight materials, which makes it easier to handle and manipulate within the plating system.
- Long-Lasting and Cost-Effective : The long lifespan of the jig reduces the frequency of replacements, helping to lower operational costs and improve overall productivity.
Process : Turning & Milling
Turning Process : Used to shape and refine the components of the jig, ensuring smooth and precise features which to achieve smooth surfaces, reduce roughness, and create the correct geometry for the jig’s components.
Milling Process : Create specific designs and functional elements like grooves or channels where components can fit and rotate easily. It also ensures that the jig fits perfectly with the rest of the electroplating equipment and can hold parts in place during the electroless nickel plating.
Treatment : Hardening
To achieving hardness levels of 60-62 HRC for enhanced durability and wear resistance. This achieves outstanding surface finishes as well as increased hardness by combining precision electroless nickel plating and treatment hardening capabilities. For parts that must withstand high degrees of wear, friction, and exposure to harsh conditions, this makes it perfect.
Finishing : Turning
Finishing turning and electroless nickel plating applications provide exceptional precision and efficiency. This jig enables proper workpiece alignment and stability throughout the turning operation. It is specifically developed to maximize the last phases of turning and the subsequent electroless nickel plating process, resulting in uniform, corrosion-resistant coatings.
Material : XW41
The XW41 is made of robust materials and provides good support during complicated procedures, reducing mistakes and increasing production workflow efficiency. Its design is user-friendly, and it can perform a range of functions, including securely gripping workpieces and guiding them through sophisticated machining procedures.
Industry Application :
- Automotive Industry : Engine parts (valves, piston rings, crankshafts), fuel systems, gears, brake components, and transmission parts.
- Electronics Industry : Connectors, semiconductor parts, circuit boards, and components for telecommunications.
- Medical Industry : Surgical instruments, orthopedic implants, dental implants, and medical device components.
- Food and Beverage Industry : Food processing equipment, conveyor belts, pumps, and valves.
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